Project Gallery Page — Alpha-Zulu Composites, LLC

PROJECT Gallery

Alpha-Zulu Research and Development

R&D with two-part pourable foam

Manufacturing a Mold

Vacuum bagging of a leading edge mold

Outer Laminate with Foam ready for Placement

Inner laminate and core repair using the inner laminate as a step to hold the new mold piece in place for bonding with micro-balloon infused resin

Fiber-glass Lamination

Repair consisting of Eight-layers of fiberglass laid at a 45 angle on the belly of a glider.

GROB G103 TWIN ASTIR

Repair around nose wheel area on a Grob G103

Replacing floorboard of Cirrus SR22

The laminating of a reconstructed and restored floorboard section of a Cirrus SR22.

Schempp-Hirth Ventus-2

Canopy hinge replacement of a Ventus-2 Glider

Belly Repair

Typical gear up belly repair of a high-performance sailplane

Diamond DA20

Vacuum bagging the outer laminate of a Diamond DA20 wing

Beechcraft Baron B55 Cover Plate Production

Creation of a cover plate replacement for the tail section of a Baron B55

Bell Crank Access and Closure

Created an opening to access the bell-crank.
Inner laminate and core bond using the inner laminate as a step to hold the (Using top-side of the wing as a mold) new mold piece in place for bonding with micro-balloon infused resin.

Schempp-Hirth Discus Repair

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SCHEMPP-HIRTH DISCUS CS REPAIRSCHEMPP-HIRTH DISCUS CS (Step 1)Example of Discus internal fuselage weldment (Cage inside is damaged).originaldate 1/1/0001 6:00:00 AMwidth 3264height 2448SCHEMPP-HIRTH DISCUS CS (Step 2)Initial alignment and installation of the replacement cage.originaldate 1/1/0001 6:00:00 AMwidth 3264height 2448SCHEMPP-HIRTH DISCUS CS (Step 3)Creation of turtle-deck opening and removal of Discus CS internal fuselage cage.originaldate 1/1/0001 6:00:00 AMwidth 3264height 2448SCHEMPP-HIRTH DISCUS CS (Step 4)Final bonding and lamination of the new weldment; ready to begin post-cure work.originaldate 1/1/0001 6:00:00 AMwidth 3264height 2448SCHEMPP-HIRTH DISCUS CS (Step 5)Closing out of cage replacement; Ready to begin finishing workoriginaldate 1/1/0001 6:00:00 AMwidth 3264height 2448

PROJECT Gallery

Schempp-Hirth Discus Repair

Cirrus Splice

Schedule Appointment