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Alpha-Zulu Research and Development
R&D with two-part pourable foam
Manufacturing a Mold
Vacuum bagging of a leading edge mold
Outer Laminate with Foam ready for Placement
Inner laminate and core repair using the inner laminate as a step to hold the new mold piece in place for bonding with micro-balloon infused resin
Fiber-glass Lamination
Repair consisting of Eight-layers of fiberglass laid at a 45 angle on the belly of a glider.
GROB G103 TWIN ASTIR
Repair around nose wheel area on a Grob G103
Replacing floorboard of Cirrus SR22
The laminating of a reconstructed and restored floorboard section of a Cirrus SR22.
Schempp-Hirth Ventus-2
Canopy hinge replacement of a Ventus-2 Glider
Belly Repair
Typical gear up belly repair of a high-performance sailplane
Diamond DA20
Vacuum bagging the outer laminate of a Diamond DA20 wing
Beechcraft Baron B55 Cover Plate Production
Creation of a cover plate replacement for the tail section of a Baron B55
Bell Crank Access and Closure
Created an opening to access the bell-crank.
Inner laminate and core bond using the inner laminate as a step to hold the (Using top-side of the wing as a mold) new mold piece in place for bonding with micro-balloon infused resin.